Shell and Tube Heat Exchangers

Heat Exchanger Services_350x263.jpgRedman delivers comprehensive solutions for shell and tube heat exchangers, spanning from engineering and new construction to maintenance, repair, and replacement. Our team combines decades of experience with certified quality to help keep your operations running safely and efficiently. Further, as a part of EMCOR Industrial Services, we have the backing and support of a powerful Fortune 500 organization with deep expertise in the heat exchanger market.

Engineering

Our engineering services help ensure that every heat exchanger meets the highest standards of performance, safety, and regulatory compliance.

ASME New Construction

We design and manufacture exchangers in accordance with American Society of Mechanical Engineers (ASME) Section VIII standards, providing customers with equipment built for long-term reliability and code compliance.

Thermal Design

Our engineers conduct comprehensive thermal and hydraulic analyses to help optimize heat transfer efficiency, minimize pressure drop, and promote compatibility with process conditions.

Rerates and Alterations

When operating conditions change, we provide rerating services to adjust exchanger performance parameters. This includes modifications to pressure ratings, temperature ranges, and flow conditions without the need for full replacement.

Maintenance and Repair

Regular maintenance and timely repairs help extend the service life of critical equipment, reduce downtime, and maximize process efficiency.

Retubes

We specialize in complete retube services, including removal of existing tubes, tube-to-tubesheet joint preparation, and installation of new tubes using industry-approved methods.

Welding Repairs

Our certified welders perform code-compliant weld repairs on shells, tubesheets, baffles, and nozzles, restoring mechanical integrity and extending service life.

Machining

Precision machining services support repairs and modifications, including re-facing, boring, and custom component fabrication to meet original equipment manufacturer (OEM) or upgraded specifications.

Fabrication

From structural supports to internal components, we provide custom fabrication solutions to help restore exchangers to original or improved performance levels.

Pressure Testing

Hydrostatic and pneumatic pressure testing confirms the integrity of repairs and helps ensure compliance with ASME and client specifications before equipment returns to service.

New Equipment Manufacturing

In addition to repairs, we deliver complete fabrication of new heat exchangers and related process equipment, including:

  • Custom shell and tube heat exchangers
    • Fixed tubesheet
    • U-tube
    • Floating head
    • Kettle-type
  • Pressure vessels
    • Horizontal or vertical
    • Built to ASME Section VIII requirements
  • Piping fabrication
    • Spool pieces
    • Headers
    • Manifolds
  • Industrial boilers and steam generators
  • Accumulators

Your operations can’t afford downtime. We’ll help you achieve safer, more efficient, and more reliable heat exchanger performance. Contact us today.